MOLDING

• Disamatic 230 B" Vertical Flaskless Molding Machine, with automatic coresetting
• Maximum casting wt/mold = 50 - 60 lbs. (New 2007)
• Automatic Pouring.
• Asea 9-ton Capacity Press Pour Furnace.
• Hartley Automatic Sand Control (compactibility)
• Didion Media Drum

MELTING

• (2) 8 MW ABB 12 Ton Electric Furnaces – Melt Rate @ 15 TPH
• Ajax 65-ton Total Capacity Channel Induction Holding Furnace

COREMAKING

• (3) Shalco SCB 10 Shell Core Machines. (2) Redford 43A Shell Cores, (1) Redford 43 Warmbox and (1) Redford 16 Warmbox Machines.
• LL10 Laempe cold Box coremaking

FINISHING

• Continuous Shot Blast Machine
• Work Cells Including Resonant Frequency Testing (15)
• Robotic Grinding – (3) Barinder Grinders
• Serf 60 Ton Die Trimming Press

PLASTIC PATTERN DEPARTMENT

• Urethane and Epoxy Resin Capabilities
• Unigraphics NX/CAD/Cam System for Master Making, Corebox Design and Construction, and Mold Weight and Piece Weight Estimation
• Bridgeport Milling Equipment Linked to Intergraph Solid Modelling System

QUALITY CONTROL

METAL ANALYSIS:

• Baird DV-4 Vacuum Spectrometer Linked to Network via Compac Computer
• (1) DIGILAB CE, Carbon and Silicon (Backup)
• (1) Electronite DF-200 (Temp)
• (1) Leco CS-225 Carbon/Sulfur Determinator
• (1) Quik-Lab Datacast 2000 (Carbon & Silicon)

MICROSTRUCTURE ANALYSIS:

• Startrite Power Band Saw
• (1) Buehler Sample Melt
• (1) Leco PR-25 Automatic Mount Press
• (2) Leco VP-150 Polishing Machines
• (1) Leco PME 3 Metallograph with Camera
• (1) Buehler Image Analysis System

METROLOGY ANALYSIS:

• Bendix 1815 CMM Machine with MP-30 Measurement Processor
• Starret Layout Table with Height Gauges and Miscellaneous Measuring Tools
• Scully Chuck Gage
• Datamyte - Datagathering System
• Compac Computer for MP-30 Interface, DOS Compatible for Datamyte Interface, SPC Dat Analysis and Gauge Control
• J&L Optical Comparitor
• Gagepac Calibration Software

NON DESTRUCTIVE TESTING EQUIPMENT:

• (14) PC based Resonance Frequency Testers
• (6) Modal Resonant Frequency Testers
• (2) DMV DL Krautkramer Ultrasonic Testers
• Detroit Brinell Hardness Testing Machine